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FORD MOTOR COMPANY KENTUCKY TRUCK PLANT

Aristeo managed one of Ford’s most successful program launches with the Super Duty 558 and aluminum F-250 at the Kentucky Truck Plant. With the completion of the 1.1 million square foot expansion, KTP grew its footprint to over seven million square feet of manufacturing space.

PROJECT HIGHLIGHTS

FAST FACTS

  • Location: Louisville, KY
  • Market: Manufacturing
  • Sector: Automotive Assembly
  • Delivery Method: Program Management
  • Self Perform Services: Steel Fabrication, Steel Erection, Concrete, Earthwork

STATISTICS

  • 1.1 Million Square Foot Expansion
  • 7 Million Square Foot Manufacturing Space Footprint
  • 0 Recordable Safety Incidents
  • 0 Lost Time

AWARDS

NMAPC Zero Injury Safety Award

OVERVIEW

As a Ford and World Excellence Award winning supplier, Aristeo managed this plant expansion with eight projects, including a new paint shop, new body shop, two material, planning and logistics additions, stamping plant addition, tire and wheel addition, paved lots and a WIP building addition. We accomplished all these projects safely, on time, below budget and with no impact to plant production.

PROJECT SCOPE

Aristeo was an integral partner to Ford on its KTP plant expansion program. In addition to managing and performing work for eight major projects, our team also assisted in the planning, estimating and scheduling of the projects. Multiple tools were used to ensure the project would be delivered safely, on time, below budget and with no impact to plant production, including Primavera P6, Navisworks and Prolog. The site expansion project consisted of:

  • New 312,340 Square Foot Paint shop 
  • New 507,500 Square Foot Body Shop 
  • Two 195,000 Square Feet Material, Planning and Logistics Additions 
  • 35,000 Square Foot Stamping Plant Addition 
  • 65,000 Square Foot Tire and Wheel Addition 
  • 645,000 Square Feet of Paved Lots 
  • 17,500 Square Foot WIP Building Addition

SCOPE, CONT.

In addition to managing numerous projects, Aristeo also provided self perform services, including:

  • Demolition of existing buildings and foundations
  • Installation of new foundations and slab on grade
  • Fabrication and erection of structural, mezzanine, conveyor support, grillage and truss reinforcing steel
  • Building enclosures
  • Erection of a 900 lineal foot conveyor trestle for vehicle body part transportation, which required a 15-hour helicopter lift for the 187 structural components

UNIQUE SOLUTIONS

The body shop expansion was a fill-in between two existing buildings with different roof line heights. As part of our cost savings efforts, the team developed a low profile truss design for the body shop to span the required footage, eliminating the need for support columns.

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Aristeo Construction

12811 Farmington Road
Livonia, MI 48150

(734) 427-9111
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